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  • Behind The Scenes: Custom Air Filter Production

Author:

Brookaire Co.

Published:

08/21/2023 8:12 am

Category:

Air Filters

Brookaire has been the HVAC industry professional's #1 choice for air filters, v-belts and maintenance supplies for almost 50 years, and for a good reason. Beyond maintaining the Northeast's largest inventory or offering personal customer services that go beyond the industry standard, Brookaire manufactures and supplies custom HVAC air filters in any size and in any MERV rating.

We are dedicated to building top-of-the-line air filters that cater to the unique needs of HVAC industry professionals, giving them the services and resources they need to complete any job on time and on budget. Learn how Brookaire delivers personalized HVAC solutions as we explore our custom air filter production process.

The Ordering Process

At Brookaire, we know how much every minute counts when it comes to HVAC maintenance - especially for crucial industries like data centers or healthcare facilities . That's why we do our utmost to make our ordering process as quick and easy as possible for service managers, facility directors and maintenance staff who need custom-sized HVAC air filters . First, check out our custom filter search tool to find the air filter size and MERV rating you need. To ensure quick delivery for any specified requirements, Brookaire carries an extensive inventory of over 400 standard size filters with various MERV ratings.

If you can't find your required specs in our inventory of standard filters, we'll make to order at our manufacturing facility. Simply select the custom size you need from the Air Filter Search tool and we’ll deliver the filters within 48 hours. In the event you need further assistance, just give our head office a call at (973)-473-7527 or email us at sales@brookaire.com and our team will promptly assist you.

Production Begins

We are committed to providing customers with top-quality custom HVAC air filters they can depend on in critical environments. Custom filters are bonded or sealed using a high quality beverage board that's fused to the existing cardboard frame with hot glue. Unlike many HVAC air filter manufacturers that use tape for this process, Brookaire’s bonding method ensures maximum filter strength, reliability and longevity in any industry environment.

Brookaire receives countless requests for specialty HVAc air filters, and using our large inventory of standard-size filters, we can create custom products built to any specifications. This process also results in exceptionally fast production times that allow us to manufacture and deliver custom air filters across the Northeast in as little as 48 hours.

Distribution & Delivery

Once the custom HVAC air filter has been dried, it is carefully packaged by hand into our signature Brookaire boxes. The finished goods are then loaded daily into one of our many transport trucks which takes the custom filters to our New Jersey-based distribution center. From there, a Brookaire driver ships each custom HVAC air filter directly to the required job site and is hand-delivered to our customers.

Brookaire guarantees a short 48-hour lead time on all custom orders no matter the size or MERV rating, meaning industry professionals can always rely on us to get them what they need when they need it. Plus, we give our customers free live tracking on all of their orders with real-time updates on delivery status and phone or email confirmation of delivery completion.

Contact us to learn more about custom Brookaire filters and request a quote, or browse our custom filter inventory to order today!